Stainless steel industrial skid with piping and field panel
METALSALD workshop: fabrication and welding stations
Steel fabrication: welded components, frames and drilled plates
Stainless process system with control panel and HMI

ENGINEERING · FABRICATION · INTEGRATION

We build industrial systems.

From mechanical fabrication to electrical integration and automation.

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About us

A workshop that builds complete systems.

METALSALD S.r.l. is an industrial company with its workshop in Mozzate and its registered office in Veniano, in the province of Como, Italy.

In the workshop we work stainless and carbon steel: steel fabrication, piping, welding, assembly of skids and equipment, panel wiring and automation integration. The disciplines needed to build an industrial system are in-house and work on the same project.

≈ 20
people
8
welders
6
in-house disciplines
  • Production workshop in Mozzate (CO)
  • Fabrication, piping and welding in stainless and carbon steel
  • Skid assembly and pre-assembly
  • Electrical panels, instrumentation and automation
Company & management
Workshop — fabrication and welding area
01 — Workshop — fabrication and welding area
Workshop — stores and assembly area
02 — Workshop — stores and assembly area
Workshop — skid and piping assembly
03 — Workshop — skid and piping assembly
Workshop — workstations and handling
04 — Workshop — workstations and handling
Operational site — Mozzate (CO)
05 — Operational site — Mozzate (CO)
Industrial engineering: design and fabrication drawings
01

Engineering

Mechanical and process engineering, piping, electrical, instrumentation and automation.

Capabilities

  • Mechanical engineering
  • Process engineering
  • Piping
  • Electrical
  • Instrumentation
  • Automation

An in-house technical team working next to the shop floor. We read P&IDs, layouts and project specifications and turn them into fabrication drawings, electrical schematics and control architectures that match each other.

Scope of work

  • Technical review of P&IDs, layouts and project specifications
  • Fabrication and assembly drawings for steelwork, skids and piping
  • Bills of materials and workshop production planning
  • Electrical schematics and skid-level power distribution
  • Instrument lists, hook-ups and instrument loops
  • Control architecture: I/O, PLC, HMI
  • Structural and pressure calculations
  • Coordination of fabrication, wiring and automation through to testing
Stainless steel skid with piping and field panel
02

Fabrication

Piping and spools, TIG/MIG-MAG/MMA welding, tanks, steel fabrication and work in stainless and carbon steel.

Capabilities

  • Piping and spools
  • TIG · MIG/MAG · MMA welding
  • Tanks
  • Steel fabrication
  • Stainless steel
  • Carbon steel

Skid frames, machine bases, support structures, casings and welded components: the steelwork that carries piping, equipment and plants.

Scope of work

  • Skid frames and machine bases
  • Support structures and plant steelwork
  • Shop prefabrication of pipe spools
  • Stainless steel piping
  • TIG (141) on stainless and carbon steel piping and components
  • MIG/MAG (131/135) and wire welding for structures and steelwork
  • Stainless, Duplex and Super Duplex tanks
  • Carbon steel tanks and vessels

Production sequence

  1. Steel sections and beams received in the workshop01Raw materialSteel sections and beams received in the workshop
  2. Cut and drilled plates, ready for fabrication02PreparationCut and drilled plates, ready for fabrication
  3. Welded components, marked for assembly03Fabrication / WeldingWelded components, marked for assembly
  4. Frame assembled on the workbench04AssemblyFrame assembled on the workbench
  5. Complete, drilled structure ready for delivery05Finished productComplete, drilled structure ready for delivery

Gallery

Piping and spools, TIG/MIG-MAG/MMA welding, tanks, steel fabrication and work in stainless and carbon steel.Piping and spools, TIG/MIG-MAG/MMA welding, tanks, steel fabrication and work in stainless and carbon steel.Piping and spools, TIG/MIG-MAG/MMA welding, tanks, steel fabrication and work in stainless and carbon steel.
Assembled industrial skid with equipment and piping
03

Assembly & Integration

Skid assembly, equipment, piping and installation of industrial systems.

Capabilities

  • Skid assembly
  • Equipment installation
  • Interconnecting piping
  • Industrial system installation
  • Pre-assembly and shipping preparation

Mechanical assembly, equipment installation, piping, structures, tanks and electrical integration — pre-assembled in our workshop or directly at the plant.

Scope of work

  • Mechanical assembly and alignment
  • Installation of pumps, fans, filters and equipment
  • Pumping skids
  • Water treatment and reverse osmosis systems
  • Shipping preparation and module protection
  • Site installation and completion
Electrical panel with HMI for industrial automation
04

Electrical & Automation

Electrical panels, wiring, instrumentation, PLC, HMI and SCADA.

Capabilities

  • Electrical panels
  • Wiring
  • Instrumentation
  • PLC
  • HMI
  • SCADA

Wiring is done in-house, in the same workshop where the module is built: electrical panels, on-skid distribution, connection of instruments, sensors, actuators and valves, and motor control.

Scope of work

  • Industrial electrical panel building and wiring
  • Machine and skid-level power distribution
  • Cable trays, conduits and junction boxes
  • Instrument and sensor connection
  • PLC: architecture, I/O and control logic
  • HMI: operator panels and process screens
  • SCADA and supervision
  • Industrial and field instrumentation

How we work

From P&ID to delivery, a single point of contact coordinates every discipline of the project.

  1. 01INPUTP&IDReview of the customer’s P&IDs, layouts and specifications.
  2. 02ENGEngineeringFabrication drawings, calculations, schematics and control architecture.
  3. 03FABFabricationSteelwork, piping and welding in the workshop.
  4. 04ASMAssemblyAssembly of skids, equipment and piping.
  5. 05E&IElectrical & InstrumentationPanels, wiring and instrument hook-up.
  6. 06AUTAutomationPLC, HMI, SCADA and industrial communications.
  7. 07FATTestingFAT, pressure tests, dimensional checks and loop tests.
  8. 08OUTPUTDeliveryShipping, site installation, commissioning and SAT where required.

Pipe welding in the workshop

Welding

Welds made to be inspected.

Eight experienced welders on stainless and carbon steel, for industrial piping, tanks and structures.

  • TIG · 141
  • MIG/MAG · 131/135
  • MMA · 111
  • Stainless steel
  • Carbon steel
RTRT up to 100% where required by the project specifications.

Partners / References

  • MATEC
  • SITES
  • DCT — Donau Carbon Technologies
  • Kbiotech
  • Mondial Pack

Contact & locations

Let’s talk about your project.

Operational site

Via al Corbè, 45
22076 Mozzate (CO), Italia

Registered office

Via Fontanelle, 34
22070 Veniano (CO), Italia
Opening hours
Monday–Friday 08:00–12:30 / 13:30–18:00
General information
info@metalsald.com
Tax code & VAT no.
04034270134

RFQ — Request for quotation

Technical documentation: P&ID, DWG/DXF, STEP, PDF, specifications.

Send request for quotation

General contact

* Required fields
Operational siteMETALSALD Srl
Via al Corbè, 45 — 22076 Mozzate (CO)
Monday–Friday 08:00–12:30 / 13:30–18:00
Open METALSALD Srl on Google Maps
Registered office
Via Fontanelle, 34 — 22070 Veniano (CO)
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Request quote